With increasing global emphasis on sustainability and reducing carbon emissions, many pool owners are seeking smarter ways to lower their environmental impact while saving energy. Plastica, a trusted name in the swimming pool industry for over 50 years, is helping lead that change. With a highly skilled UK-based manufacturing team, Plastica specialises in producing high-quality, made-to-measure reel systems and thermal pool covers for both domestic and commercial applications.
Their decades of experience, combined with a commitment to craftsmanship and innovation, allow Plastica to deliver bespoke solutions that help improve energy efficiency, reduce heat loss, maintain water cleanliness, and enhance overall comfort for pool users.
Which Cover is Right for You?
Plastica manufactures a comprehensive range of heat retention covers, designed specifically to reduce energy loss and minimise evaporation from the water’s surface.
8mm Premium Cover
The Plastica Premium Cover, at 8mm thick, offers excellent heat retention, making it an ideal choice for both standard and hydrotherapy pools. It features a tough, blue top laminate made from 100% polyolefin woven fabric and a clear 100-micron embossed film underside. This durable construction ensures years of reliable service.
- Guarantee: 4-year pro-rata (1 year for hydrotherapy pools)
- Ideal for: Pools operating at high temperatures, including hydrotherapy use “Over 90% of a pool’s heat is lost via the water surface; this can be considerably reduced by using a heat retention cover.” 5mm Supercover The 5mm Supercover is a robust and cost-effective insulation cover, suitable for indoor and outdoor use in both domestic and commercial settings. Constructed from three bonded layers for durability, it includes:
- A thick closed-cell polyethylene foam core
- A UV-stabilised, wear-resistant blue polyethylene top surface
- A clear, embossed polyolefin underside for improved drainage and rolling performance
Reinforced hemming around the edges enhances wear resistance and creates a smart finish. Supercover significantly reduces heat loss and chemical evaporation, with proven energy savings of up to 3023%. Most customers experience a return on investment within two years.
- Warranty: 4-year pro-rata
- Available Colours: Blue or grey
- Max Operating Temps: 29°C water / 35°C ambient air RaeGuardTM by Plastipack The RaeGuardTM cover is a high-performance, cost-effective alternative to thicker foam covers. It offers up to 57% reduction in heat loss and delivers 90% of the insulating value of 5mm foam at a lower cost. Key features include:
- GeoBubbleTM Technology for enhanced durability
- Reflective properties to maximise heat retention
- Advanced UV stabilisation
- Warranty: 6 years with an extended expected lifespan
- Payback: Often less than one year RaeGuardTM is compatible with both manual and geared reel systems, offering excellent value and long-term savings. Which Reel System? Plastica offers a versatile range of reel systems to suit different pool types and configurations. Their bespoke service ensures tailored solutions—even for unconventional pool layouts. Piggyback Mobile Reel System
Perfect for wider pools, the Piggyback System features dual tubes, allowing a single reel to manage two covers. Popular with schools and public pools, this system includes:
- High-grade polished stainless-steel end stands
- 150mm (6″) braked stainless steel castors for mobility
- 127mm (5″) aluminium tubes for attaching covers
- Optional 3.5:1 reduction gearbox for easier operation (recommended on covers over 140m3)
The system is easy to reposition and store, making it ideal for high-traffic environments. Mobile Reel System
A streamlined version of the Piggyback, the Mobile Reel System features:
- A single 127mm (5″) aluminium tube with nylon end bosses
- Stainless steel end stands with braked castors
- Compact storage design Recommended for smaller commercial pools, a 3.5:1 reduction gearbox is advised for covers over 140 m2 per tube. It includes a standard 2-year warranty. Motorised Light Reel System
Designed for smaller commercial pools, this motorised system simplifies cover management and reduces manual effort. Operated via key switch or remote control, it features:
- Smartphone app compatibility (on supported models)
- Ultra-quiet motor
- Soft start/stop electronics to extend system life Motorised Full Stanchion Reel System Ideal for frequent use in larger pools, this heavy-duty version offers the same benefits as the light system, but with enhanced durability and style:
- Powder-coated stainless-steel frame available in RAL colours
- Soft start/stop motor controls
- Smartphone and remote-control options for convenience Low Level Modular Bench Enclosures
Perfect for larger outdoor pools, this fixed reel system features:
- Polished high-grade stainless-steel frame
- Protective composite hardwood top (various colours)
- Durable and aesthetically pleasing design Available up to 14m in length, it can be manual, geared, or motorised depending on your requirements. Tools & Support
Energy Saving Calculator Plastica offers a free online Energy Saving Calculator that helps pool operators estimate potential cost savings from installing a commercial cover. Simply input your pool details to see how much you could save on heating and chemicals.
Service Contracts
Plastica provides 1, 3, and 5-year commercial service contracts to ensure long-termperformance, safety compliance, and cost-effective operation. Contracts include:
- Scheduled inspections
- Prompt repairs
- Priority servicing These plans help extend equipment life and keep your pool running smoothly, providing added value and peace of mind. Commercial Water Treatment The RPRO70 commercial weight range is fully compliant with UK BPR legislation and we are listed on the UK HSE website under GB Article 95. Our range includes everything you need for a healthy water balance. It is available to order in 25kg units of full or half pallet bulk. If you want any information about this or any other products feel free to contact us. Finally, Plastica also have a wide range of supporting equipment for running your commercial pool. Catalogues and Price Lists are available for download from our website. For more information on domestic and commercial cover systems, or our finance please contact
- Plastica at: quotes@commercialpools.co.uk or phone 01424 856500 and check out their commercial website: www.commercialpools.co.uk
